Monday, March 3, 2014

Stress analysis of the trailer complete!

We recently completed the stress analysis of our trailer and are excited to announce that our design does not fail when subjected to loads greater than 200 lbs. This not only provides for an excellent factor of safety, but means we can now purchase our materials and soon get manufacturing started!


Wednesday, February 19, 2014

CAD drawings complete

We are excited to announce that our CAD drawings are complete!

You can see that our trailer is going to look great after it is cut, bent, machined, welded, painted, and put together!



Wednesday, February 5, 2014

More Features Finalized

When choosing a material for our trailer we first considered our maximum load requirement, followed by our weight requirement, followed by material availability and cost analysis.

Material Yield Strength (psi) Density (lbs/in^3) Price 1ft length, 0.083 wall thickness, 1.25 inch O.D. For 20ft
6061 T6 Aluminum Alloy  40,000 0.0975 $15.21 $304.20
304 Stainless Steel 25,000 0.288 $32.33 $646.60
316 Stainless Steel (Super Corrosion Resistant) 30,000 0.288 $31.00 $620.00
4130 Cromoly Alloy Steel (Easy Weld) 65,000 0.284 $11.53 $230.60

With the second to highest yield strength, lowest density (and therefore product weight), and low price point, we chose the 6061 T6 Aluminum Alloy which also happens to be extremely available partially because of the aircraft industry.

We got together and finalized  the trailers dimensions. These dimensions are made to carry a large load while still retaining the agility to safley navigate on single track trails as well as bike lanes. Our dimensions are: 63" Length x 19.5" Width x 16" Height with a clearance of 6" from the ground.

We also looked in to power generation. Our options include rotational energy, solar energy, and possibly the use of miniature wind turbines for wind energy. More on power generation to come soon!

Lastly, we recently found shock absorbers for our trailer and put in an order for two. They should arrive soon!

Wednesday, January 29, 2014

Our First Meeting of The Semester

We just met with Dr. Beyer for the first time this semester! This meeting provided a lot of motivation for us to get on the ball and get our project going. More to come soon!

Monday, December 16, 2013

Preparing for our semester's end presentation!

Being the end of the semester, tonight we are presenting our progress and accomplishments to the class! We are busy reviewing our slideshow and speeches in between final exams from other classes. We are looking forward to tonight and hope to impress our audience and get valuable feedback.

Saturday, November 30, 2013

CAD/CAM Project Results

We ended up getting an 'A' grade for the project shown below. The project involved designing a real world object using SolidWorks and then optimizing and analyzing the structure.

Design

Assembly Drawing


Bike Fork Assembly






Trailer Assembly


Dimensionless image coming soon!

Wheel Assembly


Report

Link to PDF: http://goo.gl/jFMA2m

Monday, November 25, 2013

Update #2 - Sketches from Matt

After all of our meetings with Matt, we finally have sketches depicting a good conceptual view of our trailer.



Matt did a great job depicting our many ideas in his sketches.